功用与简单:/Purpose and introduction
西林瓶流体洗烘装灌加塞一体化线由 QCL 款型落地式超音波波洗瓶机、 ASMR隧道口式热气配置灭菌处理处理烘烤箱、NFGF款型型西林瓶流体装灌加塞空气能热泵成,也可pc单机食用。中用于2-25ml规格型号的西林瓶水针的生产方式。能做好消防喷淋加压、超音波波粗洗、瓶表面水擦拭、瓶壁上间隔四次配置水擦拭、有多次吹气、有多次清新水擦拭、间隔四次吹气、瓶表面吹气、加热、吹干灭菌处理处理去热原、制冷、前冲气、装灌、后冲气、加塞等二十来道工步。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.特色:/characteristic
◆洗瓶机运用设备手夹瓶,可用几种规格参数的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶用于水汽喷针导杆追踪插进方法,清洁工作体验好,省下能源资源。并存在针架防抽动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶一小部分水蒸汽聚氨酯保温管、喷针基本孤立在一起,避免出现了交叉的情况环保问题,复合GMP标准化的要求;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶罗杆前加设减慢块,有保护英文罗杆,变少碎瓶影响;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶选取整体布局进口清关一起带,链接拨瓶块传输安瓿,运作安稳信得过;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烤箱分为暖风循环往复受热,室温平滑,节省;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆干燥箱不设防一下子跳电守护功能性,自动运行卫生;Mixer oven has suddenly loses power protection function, safe operation;◆烤箱可配嵌套循环风冷设施,不耗损房屋内风口尺寸,抑制房屋内的气体压力不均衡的风险分析,减温功能好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆恒温干燥箱可配差压自主动均衡机可以调节平台,减小户型和恒温干燥箱的差压不动均衡机会造成的高温环境段倾斜,罐装间洗烘间水温升高级一系例的相关问题;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆干燥箱要设DOP检查测量接口标准(也包括静压,风速等级,尘烟粒子束检查测量口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆恒温干燥箱一系列冷却段可带杀菌作用(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆干燥箱网带可带超声检查爆发CIP在线免费擦洗程序;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆恒温干燥箱内腔可确定全方向、多视场角髙压水擦洗;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆灌装设备机主要采用情况此次带的运瓶经济模式,拥有稳定度,况且分瓶正确,调换技术参数件便于;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆罐子下端所以的配送平行面和工作的灶面很多定的相应,极为有利的于百级层风流的能够,严防行成乱流空气污染药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆装灌机加塞部位,所采用程度送塞,和程度圆球吸塞,满足仔细观察不便,上料机不便,送塞快速的属性;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆灌装线机可配工业陶瓷泵、不绣钢泵、蠕动消化泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆装灌机无瓶止灌,无瓶没有加塞功能键;In pieces filling machine no bottle filling, no bottle no gasser function;◆罐装线机必选配电机驱动器罐装线形势(台达、西门子、德力西)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线按照PLC总掌握、定频器、触控屏掌握系统,正常运作不平衡量能信;触控屏可展现各pc单机的正常运作信息,各掌握点的压差、压力表、静压、室内温度等展现,各开关按钮感觉和发动机错误代码展现,发动机错误代码自我表现程度和发动机错误代码研究及检测的方式,使一小部分产生环节达到系统全自动化掌握,联线有着三机电气自动化不平衡量控制系统,以确保产生匀衡能信。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.基于玩家的必须 ,还可供标准配置:According to the needs of customers, but also available for selection:◆simens、德力西、西门子、台达等茶叶品牌掌控系统;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气水压、油温及超声心动图波效果、尘埃什么意思阿尔法粒子、风速等级在线上加测、报警灯、数据、打印文件系统;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、没有细菌操作隔離器体统。◆ORABS、CRABS、没有细菌操作隔離器体统。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.工艺基本参数/technical parameters:
物料款式 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
适用性产品规格 Cutting dimension(ml) | 2-25(知名西林瓶) | 2-25(全球西林瓶) | 2-25(國际西林瓶) | 2-25(知名西林瓶) | 2-25(全国西林瓶) | 2-25(世界西林瓶) | 2-25(知名西林瓶) | ||||||
灌装设备头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
生育效果production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶优秀率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶磨损率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
无菌工作温度sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
排风管量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
灌装设备表面粗糙度Filling accuracy(%) | ≤ ±2.5 (机诫式win7驱动溶量泵、陶瓷制品泵、不锈钢材料泵) ≤ 🐲± 0.5-1.0 (步进win7驱动器win7驱动容量泵) | ||||||||||||
加塞达标率率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
冷空气层流洁净车间度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
真空泵抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
电解电容量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
开关电源power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总体积total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
外表尺寸图boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |